Foothill
Pontoon Rebuild

Second Chance — Completed

Pontoon Rebuild

Pontoon boat TBD

A family pontoon boat, bought rather than let go, brought back with a new deck, a reworked electrical system, and a lot of family time.

Why it was bought

This wasn't a random salvage find — it was a father-in-law's boat, headed toward being sold as life circumstances changed. It was bought for a few thousand dollars rather than watch it go to someone else; the kids already knew it as Nanny and Pop's boat, and that was worth more than the asking price.

What it needed

It wasn't stripped and it wasn't in wonderful condition, but it didn't need to be. The rebuild was about a new deck, an electrical system upgrade, and getting the engine caught up on deferred maintenance. The whole project stretched over about a year in calendar time, but amounted to only a couple of months of actual work — fit in around a large family's schedule and, where possible, with the kids helping.

Gallery

Stripped deck during teardown
Stripped deck during teardown
Rebuild detail
Rebuild detail
Back on the water
Back on the water

Notable components

Deck

Deck

Fully replaced

Fence

Original part, preserved and powder-coated rather than replaced

Furniture

Sourced from pontoonstuff.com's clearance section

AGM cranking battery + lithium house bank

With a DC-DC charger providing an emergency path from lithium back to AGM

Fish finder

Added during the electrical rework

Electronic bimini top

Replaced

Engine

Engine

No major repair needed — fluids, propeller, and deferred maintenance caught up

Lessons learned

  • Not everything needs replacing. The original fence was still solid — it got powder-coated and reused instead of thrown out.
  • pontoonstuff.com's clearance section, including furniture with small cosmetic tears, was one of the best sourcing experiences of any project on this site.
  • A family project doesn't have to happen all at once. A year of calendar time and a couple months of actual work is a realistic pace with kids and a full schedule.